Piston Tapered Check Automation, O-ring Detection of Gear Housing and Maintenance Downtime Analysis Dashboard

Abstract

This paper presents a comprehensive solution for engine maintenance and downtime analysis using programmable logic controllers (PLCs), Python, OpenCV, and Power BI. Specifically, the paper focuses on three different aspects of engine maintenance, including engine piston tapered check, engine O-ring detection of gear housing, and a maintenance dashboard. Optimizing engine performance is paramount for every mechanic tasked with maintaining machinery operations. One crucial task is conducting an engine piston tapered check accurately; otherwise, sub-optimal performance issues can arise. In line with this, we present a practical solution utilizing Programmable Logic Controllers (PLCs) that enables automation of the entire process while ensuring accurate measurement results through automatic report generation.